Sandtoft’s Goxhill handmade plain tile in Autumn Brown was selected for the project as the colour and style proved an ideal match to the original tiles dating back to the thirties. Sandtoft was also chosen because it was able to produce the unique large and small hip tiles required to tightly lace with the plain tiling. A cantilever scaffold was erected to protect the roofs below from falling tiles and enable the architects to identify the best design strategy. Measurements were taken and mock ups were produced by Sandtoft to help achieve the most appropriate shapes for the hip tiles.
The spire is in an exposed position, so to prevent the risk of ‘chatter’, the tiles were spot bedded on lime mortar. Every tile was double fixed to tiling battens using copper nails fixed on a high-performance breathable membrane. Hips were secured at least twice with stainless steel screws and washers. As the timber structure had distorted over the years, the tiles were individually double cut to fit. Skyline Roofing (Kingston) resourced the project with experienced roofers that could meet this standard.
To help raise funds for the refurbishment, Sandtoft also arranged for 100 of its Goxhill handmade clay roof tiles to be individually inscribed with the names of parishioners who then purchased these tiles to raise money for the refurbishment.
The complexity of the project has attracted interest from the Society for the Protection of Ancient Buildings (SPAB). SPAB sent a group of young architects, building surveyors and structural engineers to visit the church as part of their fieldwork on practical building conservation. The group also visited the Sandtoft factory to see the bonnets being made.
“The re-roofing of the spire of this pretty church, in a quintessentially English conservation area, is a beautiful and inspiring project," said Andrew McRae, Secretary of the Clay Roof Tile Council. "This project was not a massive scheme, but entailed some tricky detailing, notably because it is a broach spire with steep gables, and called for a close working relationship between Sandtoft, the architect and roofing contractor. The work also had a lovely finishing touch – church vicar, the Rev Rosemary Donald, laid her own specially crafted tile to mark the end of the repairs.”