Clay roof tiles and chimney pots

Clay vs. concrete roof tiles: Understanding the differences

Choosing the right roofing material is crucial for any construction project, and two popular options often considered are clay and concrete roof tiles. Both offer durability, aesthetic appeal, and long-lasting performance. However, to make an informed decision, it's essential to understand the unique characteristics, advantages, and considerations associated with each material. This article will delve into the key distinctions between concrete and clay roof tiles, helping you confidently select the most suitable roofing material that combines functionality and architectural charm.

Clay roof tiles

Clay roof tiles have a rich history dating back to at least Roman times in the UK. The Romans used ‘under and over’ tiles, a design that inspired modern interlocking tiles. Plain or flat clay tiles gained popularity in the 12th and 13th centuries, while ‘wavy tiles’, known as pantiles, arrived in Britain from the Netherlands in the 16th century.

Advantages

  • Aesthetic Appeal: Clay tiles offer a wide range of colors and textures that are unique and permanent, lasting the life of the tiles. The application of 'engobe' before firing allows for endless possibilities in colour and texture, ensuring an authentic clay look that alternatives are hard pressed to match.

  • Weight: Clay roof tiles are generally lighter than their concrete counterparts, making installation more manageable.

  • Features: Many clay tiles are pressed, allowing for additional features on the top surface, such as channels, grooves, and upstands. These features help prevent water from entering nail holes or causing ingress at the interlock due to wind-driven rain.

Disadvantages

  • Shape: In the past, clay tiles were less versatile in terms of shape compared to concrete tiles. However, recent advancements in clay tile technology have improved dimensional stability, matching the accuracy of concrete tiles. Many clay tiles are now dried and fired fully supported on individual ‘setters’, thus enabling much greater control over the finished shape of each tile. Kiln temperatures are carefully controlled, without variations throughout areas of the kiln, enabling far greater certainty of quality and long-term durability.

  • Price: Clay roof tiles tend to be slightly more expensive than concrete tiles, though costs can vary based on manufacturing methods and craftsmanship. For example, handmade tiles such as those made by Keymer from local, rich Wealden clay, will naturally be more costly due to the craftsmanship and high-quality materials needed.

Concrete roof tiles

Concrete roofing tiles were introduced in the UK around a century ago, with many designs based on traditional clay tiles like roman, pantile, and plain tile profiles. They gained popularity after World War II due to their fast-manufacturing process and affordability as the then government faced a housing crisis and needed to build as quickly and a low cost as possible. With many manufacturers offering similar if not identical durability claims with their concrete roof tiles as they do their clay, it remains the most popular choice of roof covering in the UK today.

Advantages

  • Price: Concrete roof tiles are generally more affordable than clay tiles, thanks to their quicker manufacturing process.

  • Large Format: Concrete tiles popularized the large format profile, reducing the number of tiles required per square meter and saving on installation time, labour, and materials. However, with advancements in manufacturing technologies, it is now possible to manufacture these large format tiles in clay, 

Disadvantages

  • Weight: Concrete tiles are typically heavier than clay tiles, potentially requiring greater structural support and exerting more strain on installers. However, this extra weight can reduce the need for stringent fixings to prevent wind uplift.

  • Aesthetic: Concrete tiles may lack the character and subtle tones of clay tiles. The painted finish applied to concrete tiles can fade over time, and efflorescence, a natural occurrence, may result in temporary white stains.

Environmental impact of different roof tile types

Environmental considerations when selecting a roofing material are unsurprisingly gaining popularity. Clay is generally regarded as more eco-friendly due to its natural composition, whereas concrete is often perceived less favourably. However, there are several factors to consider.

Clay is a natural product, extracted from the earth, often right at our manufacturing facilities. As a raw material, it is inherently more environmentally friendly. However, the process of making clay roof tiles involves firing them in a kiln at high temperatures, which unfortunately consumes a significant amount of natural gas, a finite fossil fuel. Wienerberger is committed to improvement and is actively working towards using 100% electric-fired kilns to address this issue.

On the other hand, concrete typically consists of a mixture of sand, cement, and water. While it is considered a less eco-friendly raw material compared to clay, the concrete tile manufacturing process is entirely electric, eliminating the need for firing. Once extruded, the tiles are dried in an electrically powered dryer. Additionally, this process allows for the inclusion of crushed concrete in the mix, introducing an element of recycled content into the end product.

The planning process

Taking into account all of the aforementioned factors, it's essential to recognise that the planning system in the UK plays a significant role in determining your final choice of roof covering. Different regions across the UK tend to favour specific types of roof tiles. For instance, natural slate is prevalent in Wales, plain tiles are common in the southeast, and clay pantiles are favoured along the east coast of England. Primarily for historical reasons as touched upon earlier in this article.

During the planning process, authorities often stipulate that the selected roof covering should match with the architectural character of the area or align with the existing roofing materials prevalent in that locality. Therefore, it is advisable to reach out to your local planning office early in your selection process. Doing so can help you navigate any potential conflicts or disappointments that may arise later, ensuring that your roofing choice aligns seamlessly with the requirements and aesthetics of your region.

Choosing the right roof tile

Both concrete and clay roof tiles offer nearly identical performance in terms of waterproofing and durability. The primary consideration today outside of planning requirements is aesthetics. Concrete provides versatility and affordability, making it ideal for modern designs that favour a uniform look. In contrast, clay roof tiles offer the beauty of a natural material, long-term durability, and an appearance that withstands the test of time. Your choice ultimately depends on your project's architectural vision and budget.

Handmade clay roof tiles

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